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Potential up to 2,000 job losses at Alstom Derby

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Mikey C

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What does built from scratch mean? The bodywork on Aventra is 4 aluminum extrusions made overseas and bolted together in Derby, the bogies are made in Siegen, Germany, and the traction motors and equipment come from Vasteras, Sweden.

Modern manufacturing has pieces made all around the world.
Metro-Cammell for example, before its closure, stopped making trains from scratch from the late 80s.
 

Wolfie

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Will in the current climate it would be much easier as they could simply say that stock must be fully constructed in the United Kingdom, I know that some of our manufacturing plants are simply finishing and fitting out body shells shipped in from elsewhere but this would quickly change if tender after tender was issued requiring complete build from scratch in this country which to be honest is what we should be doing anyway but that's a personal viewpoint
Watch other areas of UK industry get very upset very fast when other countries reciprocate in those areas and their businesses are destroyed... Protectionism rarely works.
 

Trainman40083

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What's your evidence that Aventra body shell parts were made overseas?
I asked a friend who worked at Litchurch Lane and he seems sure they came from the UK. He recalls they were not even covered, so fleet they didn't come that far away from Derby
 

Energy

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What's your evidence that Aventra body shell parts were made overseas?
I asked a friend who worked at Litchurch Lane and he seems sure they came from the UK. He recalls they were not even covered, so fleet they didn't come that far away from Derby
In the Inside The Factory episode they were covered and the text looked like they had come from overseas.

It's quite likely that Bombardier/Alstom are sourcing from multiple suppliers.
 

Dan G

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I asked a friend who worked at Litchurch Lane and he seems sure they came from the UK. He recalls they were not even covered, so fleet they didn't come that far away from Derby
I swear I saw a chart of "where do Aventra parts come from?" and the body shell was local to Derby, but I can't find it now.

The steel cab crash structures are definitely made in Britain.

I's quite likely that Bombardier/Alstom are sourcing from multiple suppliers.
Not for families of parts like body shell panels. It's much cheaper to have one supplier.

Edit: found said chart! The bogies come from Germany and I think we established that the traction motors are... Swedish?... But most if not all of the car body is British.
img_1491.png
 
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LNW-GW Joint

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I recall a similar diagram for the Hitachi IEP (800/801), showing many UK parts.
Nevertheless, a large number of parts, particularly the high-value ones, were made abroad, mostly in Japan of course for the 80x.
The diagrams really amount to a procurement map, and don't necessarily mean the underlying parts came from the UK.
Many will be sourced by the suppliers from Europe and the far east, notably China, though some added value will be retained in the UK.
eg I doubt the Aventra train radio from Siemens UK was actually manufactured in the UK.
 

Invincible

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I doubt the Aventra train radio from Siemens UK was actually manufactured in the UK.
Although Siemens UK was started in 1843, still has many factories and the radios along with rail signalling kit are made in Chippenham
https://www.railengineer.co.uk/siemens-mobility-boost-for-chippenham/#:~:text=Another important part of Siemens,has now transferred to Chippenham.
 
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birchesgreen

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Its a very complicated process, some parts will include British content but that itself includes foreign "bits". I remember seeing a fascinating video years ago tracking a wire used in a car. It crossed the channel about 4 times before the vehicle was finally completed!
 

Invincible

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One of the bits quoted by the BBC says,
Even if there were a consistent pipeline of orders, there is no guarantee that Derby would win the contracts. As noted above, none of the current angst would be an issue if Derby was building stock for Tyne & Wear or Docklands Light Railway, both of which are being constructed overseas. How would any political party legally frame the tenders such that they gave a smooth pipeline of work for Derby?

I look forward to seeing how a future government addresses the issue of sharing out orders and ensuring that there is a constant stream of work.
Will be interesting to see who becomes Transport Secretary and if they continue with moving railway planning from the DfT to a new GBR ltd, and ensure there is help with UK factories, and no "boom and bust" culture with tenders and orders?.
The current shadow Transport Secretary Louise Haigh has been very critical of current Government policy.
 
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Energy

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Not for families of parts like body shell panels. It's much cheaper to have one supplier.
Not really. For electronic components, one supplier makes sense as there is integration work.

Multiple manufacturers can make parts like the aluminum body panels to the Aventra spec with no additional work needed at Bombardier/Alstom.

Multiple production locations have already been mentioned earlier in the thread so it's quite likely that Bombardier/Alstom were sourcing them from several manufacturers, particularly when Aventra output was at its peak.

I thought the extrusions came from Italy? Or has that changed in recent years?
The trucks rocking up had some very china looking typography on it.
 

Trainman40083

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I swear I saw a chart of "where do Aventra parts come from?" and the body shell was local to Derby, but I can't find it now.

The steel cab crash structures are definitely made in Britain.


Not for families of parts like body shell panels. It's much cheaper to have one supplier.

Edit: found said chart! The bogies come from Germany and I think we established that the traction motors are... Swedish?... But most if not all of the car body is British.
View attachment 156936
My word. I certainly remember many of those suppliers, even my former employer is there
 

Dan G

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Not really. For electronic components, one supplier makes sense as there is integration work.

Multiple manufacturers can make parts like the aluminum body panels to the Aventra spec with no additional work needed at Bombardier/Alstom.

Multiple production locations have already been mentioned earlier in the thread so it's quite likely that Bombardier/Alstom were sourcing them from several manufacturers, particularly when Aventra output was at its peak.
Electronics is the one domain "second sourcing" is common within. For structural parts, assemblies etc having more than one supplier at once is practically unheard of. Sometimes a manufacturer will switch from one to another but it's rare. Lots of costs and risks involved.

Btw as a general point, Britain is manufacturing more by both volume and value than it ever has. The service sector now dwarfs manufacturing, sure, and automation now means far fewer people work in the sector, but it's still something we're strong in.
 

Invincible

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Hansard transcript of a new Parliamentary committee debate on UK future of rail manufacturing. More focused on Hitachi than Alstom this time.

Some usual feeble waffle answers from Huw Merrimen

"The future for our plants is very much focused on exports, as it has to be"
Ireland placed a large order for X’trapolis trains, which could have been built at Derby, but will not be!
Alstom’s highly successful, modular X’trapolis commuter train platform, with over 6000 railcars sold worldwide is manufactured as well in the European Union and will be specially tailored for the DART+ programme
 

Bornin1980s

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"The future for our plants is very much focused on exports, as it has to be"
Ireland placed a large order for X’trapolis trains, which could have been built at Derby, but will not be!
All the main train makers in this country have plants in the EU and elsewhere. Why would they want to export from here? The only train exporters we have are very small specialists like Clayton.
 

Nicholas Lewis

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All the main train makers in this country have plants in the EU and elsewhere. Why would they want to export from here? The only train exporters we have are very small specialists like Clayton.
On Greensignals podcast Alstoms MD Nick Crossfield was very clear that if Litchurch Lane had other UK orders ie the extra 345s they would have executed this order from Derby but nothing materialised in time so their being built in Poland.
 

LNW-GW Joint

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Ireland placed a large order for X’trapolis trains, which could have been built at Derby, but will not be!
The basis for the X'trapolis order would be for build in France.
Why would Alstom (and Irish Rail) want to build them in Derby, which has no expertise on the platform?
If Alstom didn't have the capacity in France, that might have opened the door a bit.
The UK now being outside the EU doesn't help (tariffs, rules of origin etc).
 

Mikey C

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The basis for the X'trapolis order would be for build in France.
Why would Alstom (and Irish Rail) want to build them in Derby, which has no expertise on the platform?
Exactly. Derby has had enough difficulty producing its own Aventra platform, never mind producing a completely alien Alstom one.
 

Invincible

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Exactly. Derby has had enough difficulty producing its own Aventra platform, never mind producing a completely alien Alstom one.
So the Government's plan to increase train exports will not be easy.
But looks like Alstrom, Hitachi, Siemens and CAF will be able to offer UK built trains for the future UK tenders, ideally the orders spaced out to prevent another "boom and bust" and with trains that long term will be suitable to be exported?. But will need a close relationship with Government and "GBR" to ensure this can happen.
It is still possible the companies (and Stadler) might offer trains built overseas for the new UK tenders?.

I see Labour are starting to publish their plans for railways which includes a different version of GBR.
"Like the government, Labour is pledging to establish Great British Railways but says it would be led by "rail experts rather than Whitehall"."
 
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HSTEd

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On Greensignals podcast Alstoms MD Nick Crossfield was very clear that if Litchurch Lane had other UK orders ie the extra 345s they would have executed this order from Derby but nothing materialised in time so their being built in Poland.
He said that because it is in his political interests to say that. But as always, we must remember that he is far from an impartial actor.

The British government keeps chasing exports as a means to support oversized and failing industries. They did it for decades with nuclear power and all it did was hasten the collapse of the industry as the hope of exports lead to bad decision after bad decision.
 

Nicholas Lewis

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The British government keeps chasing exports as a means to support oversized and failing industries. They did it for decades with nuclear power and all it did was hasten the collapse of the industry as the hope of exports lead to bad decision after bad decision.
Thats for sure as usual we are first out of the blocks to invent something and then fail to exploit it.
 

Invincible

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On the TV news Keir Starmer gave an interview from the Newton Aycliffe factory
Around 250 voluntary redundancies and up to 500 "zero hours contract" staff let go at the Derby factory, still no new Class 345 contract confirmation, and if so not expected from the DfT before the end of May.
 
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HSTEd

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Thats for sure as usual we are first out of the blocks to invent something and then fail to exploit it.
The worst part is the government refuses to give up and keeps chasing the illusive export orders - ironically making decisions that weaken the domestic potential for the industry.

We chose the AGR over the SGHWR because it was considered to have more export potential, but it never sold a reactor abroad and we ended up with an operationally inferior nuclear fleet.
Or just buying the CANDU as was originally proposed.

Then there is this whole mess, we've created a mess of train producers, none of which is able to truly compete with manufacturers abroad.
 
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Chester1

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The basis for the X'trapolis order would be for build in France.
Why would Alstom (and Irish Rail) want to build them in Derby, which has no expertise on the platform?
If Alstom didn't have the capacity in France, that might have opened the door a bit.
The UK now being outside the EU doesn't help (tariffs, rules of origin etc).

There are no tarrifs or quotas on trade between UK and the EU. Rules of origin would be an issue if the trains had a high proportion of non UK and non EU parts but I doubt this would be the case with Alstom (or CAF or Siemens). Customs checks won't be an issue for multi million pound vehicles.

The big problem is its that Derby is the home of the Aventra and it failed.
 

Snow1964

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BBC also reporting Kier Starmer visiting Hitachi Factory

The Labour leader has warned communities will be hit hard if rail manufacturing sites are lost.
Sir Keir Starmer visited the Hitachi manufacturing plant in Newton Aycliffe, County Durham, on Thursday.
Hitachi and Derby-based Alstom have both warned their work in the UK is at risk as orders drop, with potential for job cuts at both plants.
But the government said it was in talks with Hitachi about securing a sustainable future for the site.
Sir Keir, whose party has unveiled its plans to 'renationalise' railways, said the Hitachi workforce was "staring down the barrel of devastating job losses".
He claimed the situation was "not inevitable" and blamed the government's industrial strategy.

'Crucial sector'​

Labour has said its plan for the rail industry would aim to end the "stop-and-start" they face with their order books, which train makers have said is contributing to a worsening financial situation.
He said: "This is a crisis that must be resolved urgently and must not be allowed to happen again.
"That's why, as part of our wider plan to fix Britain's broken railways, Labour will bring forward a new, long-term strategy for this crucial sector."
Transport Secretary Mark Harper said Labour's plan for the rail industry was unfunded and would result in higher taxes for working people.
But it won the backing of Keith Williams who carried out a review into the railways for ministers.
He said Labour's proposals would "take forward the substance of my recommendations to deliver a better railway for passengers and freight".
A Department for Transport spokesman said: "The Transport Secretary held a constructive meeting with union representatives of the Hitachi workforce last week and we remain in close contact with the company to secure a sustainable future for rail manufacturing at Newton Aycliffe."

 

Chester1

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The delivery of 2,600 vehicles isn't failure.

No its not but building some of them to such a poor quality that no one wants to order more is failure.

BBC also reporting Kier Starmer visiting Hitachi Factory




I am less sympathetic after what @Clarence Yard has said about Hitachi not being interested in building additional coaches and offering a high price for new units.
 

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