Wasn't it the case that the 90mph SR-type 4-EPBs came about as a result of replacing EPB motor cars with motor cars out of withdrawn 2-HAP / 2-SAP units?A relatively little known fact is that there was a small batch of 90mph 4-EPBs too; don’t ask me which ones though. All I know is that they were SR design units.
There were both SR and BR design 4-EPBs with express gear ratio.
Also included in the facelift programme were the thirty-two remaining MBS cars from the SR type 2 HAP (later 2 SAP) units. These differed from true 4 EPB MBS cars by having a partition dividing the saloon into two of four bays each and giving a seating capacity of eighty-four (diagram 2130).
During facelifting this partition was removed, reducing the seating to eighty-two; making them standard with the 4 EPB vehicles. These ex. 2 SAP motorcoaches were all fitted with express gear ratio motor bogies and most were converted to suburban gear ratio during facelift overhaul. However, a few were not done resulting in some units initially retaining express gear ratio; subsequent bogie changes later eliminated this.
To provide trailers to run with these ex. 2 SAP MBS cars, thirty-three former 4 SUB trailers (all TSO cars except the two prototypes included in unit no.5263 which were TS cars converted to TSO) were converted to EP braking and were renumbered from 15449 upwards to 15481, (the additional trailer converted was to replace withdrawn 4 EPB trailer 15072). This programme was split between Eastleigh and Horwich works, thirty units being dealt with at Horwich (including all the ex. 2 SAP conversions except for prototype unit no.5263 done at Eastleigh) and all remaining units at Eastleigh.
Express Gear Ratio Units
Several units of the ‘phase I’ batch were fitted when new with express gear ratio, these motor bogies being recovered from their unsuccessful use under 3H and 6B DEMU units, and had Mark 3 roller‑bearing trailer bogies. However following problems with these bogies they were uprated to Mark 4 and exchanged with Mark 1 bogies from the earlier batches of 2 HAP units; these bogies then having modifications carried out and were uprated with additional dampers and springs to Mk 3C & Mk 3D.
Units 5301 ‑ 5320 eventually received the Mk 3D plain bearing version, whilst 5321 upwards had the Mk 3C roller bearing type. All units had two EE 507 motors in each motor coach, the subtype fitted being EE 507E (the SR type 4 EPB units had EE 507D motors whilst the 2 EPB units and all the 2 HAP fleet were mixed with both types). The units originally fitted with express gear ratio were 5303 ‑ 5312 and 5336 ‑ 5344, though this was altered quite quickly and units 5303 ‑ 5319 then had the express motors (5338 retained them also) though all were later fitted with suburban ratio motors during overhauls.
The final three facelift units (nos. 5623, 5624 & 5625) were fitted with express gear ratio motor bogies in January 1988 and used on main line trains to Ramsgate to increase seating capacity; these being reclassified as 4 EPB (E), Class 415/7. An increased requirement for further units of this type from October 1988 led to the conversion of units 5607, 5608 & 5609 which were renumbered as 5626, 5627 & 5628.
To distinguish these ‘Express’ units, a short length of cantrail band above each cabside was painted; initially red, but soon changed to green to avoid confusion with the red bands appearing on other EPB units denoting compartment accommodation.
Unit 5602 was the first to be painted into Network South East red/white/blue livery in February 1989 and all twenty five were eventually done. The 4 EPB (E) units reverted to use in the suburban area again from January 1993 and lost their cabside markings, though still retaining express gear ratios. Whilst in use on main line trains they were allocated to Ramsgate depot.